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To produce the smallest possible circuitry, today's most advanced lithographic exposure systems are
designed to use light of very short wavelength - deep-ultraviolet light at a wavelength below 200 nm, or
soft x-rays in the region of ~ 13 nm. These exotic light sources are relatively weak, so the photoresist
must be designed to utilize this light as efficiently as possible. Essentially all photoresists used today
for microelectronics fabrication employ the concept of
chemical amplification to enhance the
efficiency of light utilization.
The principle of a chemically amplified (CA) photoresist is illustrated in the accomanying figure. The
photoresist film is composed of a polymer that bears acid-sensitive groups pendant to the polymer chain.
Dissolved in the solid polymer film is a small quantity of a compound that produces an acidic product when
it absorbs light. A latent image of acid product is formed in the film when exposed to a pattern of light.
In a subsequent heating step, this acid catalyzes the fragmentation of the groups pendant to the polymer
chain (termed deprotection). The acid is not consumed in the deprotection reaction and can therefore
catalyze the reaction repeatedly. Experimental measurements show that one hundred to on thousand
deprotection reactions occur for every acid formed; this is the origin of "chemical amplification".
The deprotected polymer differs markedly from the original polymer int its polarity and reactivity. In
a final step, the substrate is immersed in a liquid developer that selectively dissolves the deprotected
polymer, producing a relief image useful for subsequent pattern transfer.
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